Dust & Fume Extraction System Design

At Air Filtration Consultants Ltd, we specialise in the professional design of dust and fume extraction systems tailored to your facility, processes, and compliance requirements. Our systems are engineered to protect employee health, improve air quality, and ensure your business meets all relevant UK safety regulations.

From initial consultation through to final system specification, we deliver practical, efficient, and cost-effective solutions for manufacturing, engineering, pharmaceutical, woodworking, welding, and industrial environments.

Why Professional System Design Matters

An effective extraction system is more than just installing fans and ducting. Poorly designed systems can lead to:

  • Inadequate capture of hazardous dust and fumes
  • Excessive energy consumption
  • Uneven airflow and pressure losses
  • Increased maintenance and operational costs
  • Non-compliance with HSE and COSHH regulations

Our design approach ensures your system performs efficiently from day one and continues to do so for years to come.

Our Design Process

We follow a structured and transparent design methodology:

1. Site Assessment & Risk Evaluation

We conduct a full on-site survey to understand your processes, contaminants, workspace layout, and compliance requirements. This includes identifying airborne hazards and assessing current control measures.

2. Airflow & Capture Calculations

Using industry-standard methods, we calculate the correct airflow rates, capture velocities, and system pressures required for effective contaminant removal.

3. System Specification

We design a complete system including:

  • Ductwork layout and sizing

  • Extraction arms, hoods, and capture points

  • Filtration units and filter types

  • Fans and motors

  • Control systems

4. Compliance Support

All designs are aligned with HSE guidance, COSHH regulations, and relevant British Standards.

Industries We Support

Comprehensive air filtration solutions and consultancy services backed by 25+ years of industry experience